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re: DIY Hood questions
Your gutter should not be a fire hazard.
Check out these sites on building DIY enclosures:
http://www.lkraven.com/Aquarium/DIYLighting.htm
http://members.carolina.net/hyrb/ (use an aluminum gutter it should not
leak as much light out of it)
I would use real wood (poplar, oak, pine, etc.) instead of plywood.
These woods will look and stain better. You can use 1/4 - 1/2 inch
wood. I built a hood out of 1/2 inch oak and it is sort of heavy.
Good luck,
Lobos